MIG & Powders for Thermal Spray
High-performance MIG wires and powders engineered for durable surface protection, corrosion resistance, and long-term performance under harsh operating environments.
About MIG & Thermal Spray Powders
At Shivshakti Metal, we manufacture and supply a complete range of MIG wires and thermal spray powders designed for hardfacing, repair, and protective coatings.
Our products deliver dense, crack-free coatings with excellent adhesion and metallurgical bonding, suitable for Gas Metal Arc Welding (GMAW), spray fusion, and thermal spray operations.
We supply both Fusion Wire™ (Shivshakti’s in-house brand) and globally recognised imported brands Orelikon Metco and Kennametals, ensuring top-quality performance for industrial and maintenance applications.
Product Range of MIG & Powders for Thermal Spray
MIG Wires
Our MIG wires are developed to produce uniform, high-strength coatings and corrosion-resistant overlays.
Available in pure metals, alloys, and composite-cored variants, these wires are suitable for in-plant or on-site coating applications, offering quick setup and excellent deposition rates.
Features & Benefits:
- Provides corrosion, oxidation, and chemical resistance in demanding environments
- Faster application with minimal thermal distortion
- Low-stress coating process, preserving base material integrity
- Compatible with manual or automated systems
- Available in aluminium, Zinc, Nickel, and Alloy grades
Typical Applications:
- Infrastructure components
- Marine and offshore structures
- Corrosion Under Insulation (CUI) protection
- Boilers, digesters, and pressure vessels
Looking for MIG wires for welding and overlay applications?
MIG Powders
Our MIG-compatible powders are formulated for thermal spray fusion and hardfacing applications, offering reliable coating quality and excellent flowability.
These powders produce dense, wear-resistant coatings suitable for restoration, protection, and production applications across industries.
Features & Benefits:
- Engineered for superior bonding strength and uniform coating finish
- High resistance to oxidation, corrosion, and abrasive wear
- Stable particle flow for consistent deposition efficiency
- Suitable for flame, fuse, and plasma spray systems
Typical Compositions:
- NiCrSiB – Nickel-based alloy for high corrosion and oxidation resistance
- CoCrW – Cobalt-based alloy for excellent wear and heat resistance
- WC–Ni / WC–CoCr – Tungsten carbide composites for extreme abrasion protection
- Fe–Cr–B – Iron-based alloy for cost-effective hardfacing applications
Applications:
Used for surface restoration, wear-resistant overlays, and protective coatings in power generation, mining, oil & gas, and heavy machinery.
Why Choose Shivshakti Metal for MIG and Powders?
Supplier and distributor of Fusion™ MIG wires and powders
Access to global-grade materials from leading international manufacturers
Custom alloy formulations available for process-specific needs
PAN-India supply and export-ready distribution
Technical guidance for process selection and coating performance
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