Thermal Spray Powders & Consumables
High-performance metal and alloy powders engineered for superior bonding, surface protection, and restoration across thermal spray processes.
About Thermal Spray Powders
At Shivshakti Metal, we manufacture and supply a wide range of thermal spray powders (aka metal spray powders) formulated for flame spray, plasma spray, and spray welding applications. Our metal spray powders are designed to deliver consistent coating quality, strong adhesion, and excellent wear and corrosion resistance on a variety of base materials.
As one of the trusted thermal spray powder manufacturers and suppliers in India, we also distribute globally recognised brands such as Oerlikon Metco and Kennametal. From nickel-, cobalt-, and iron-based alloys to ceramic and carbide composites, our powders are engineered to meet the demanding requirements of industry, ensuring long-lasting surface protection and improved component life.
Whether used for maintenance, repair, or production coating, our powders support industries such as power generation, petrochemical, aerospace, and heavy fabrication.
Product Range of Thermal Spray Powders
At Shivshakti Metal, we supply a comprehensive selection of thermal spray and hardfacing powders, sourced from leading global manufacturers such as Oerlikon Metco and Kennametal.
Our range includes nickel, cobalt, tungsten carbide, and composite powders designed for flame spray, plasma spray, and HVOF coating applications.
StelliteTM Thermal Spray & Hardfacing Powders
High-performance cobalt-chromium-based powders designed for PTA, plasma spray, laser, and HVOF applications, ensuring excellent wear, corrosion, and heat resistance.
Composition: Co + Cr + W + C
Applications: Hardfacing of valve seats, cutting tools, turbine components, and pump sleeves.
Tungsten Carbide Thermal Spray & Hardfacing Powders
Engineered tungsten carbide-based powders that deliver exceptional hardness and erosion resistance under high-stress environments.
Composition: WC + Co / WC + Ni / WC + Cr
Applications: Aerospace, mining, and oil & gas — ideal for wear-prone machinery parts and coatings.
StelliteTM Hardfacing Rods & Electrodes
Cobalt-chromium (CoCr) rods and electrodes for GTAW, TIG, and oxy-fuel welding processes, ensuring dense, crack-free deposits with superior bonding strength.
Composition: Co + Cr + Mo + W
Applications: Cutting tools, dies, sealing faces, and corrosion-resistant overlay coatings.
StelliteTM Cored Hardfacing Wire
CoCr-based cored wires designed for MIG, GMAW, and SAW processes, offering excellent metallurgical bonding and high deposition efficiency.
Composition: Cobalt-Chromium-Molybdenum alloy core with metal binder
Applications: Valve seats, rollers, and industrial repair coatings.
Tungsten Carbide Composite Brazing Rods
Cemented tungsten carbide rods with a nickel-silver matrix, providing exceptional bonding strength and abrasion resistance.
Composition: WC + Ni / WC + NiCr
Applications: Oxy-fuel hardfacing, drill bits, earth-moving tools, and wear surfaces.
NiCarTM Hardfacing Rods
Nickel-bonded tungsten carbide rods offering superior metallurgical bonding, smooth flow, and high toughness.
Composition: WC + Ni
Applications: Repair and rebuilding of dies, mixing blades, pump parts, and machine shafts.
Tungsten Carbide Filled Hardfacing Rods
High-hardness rods with uniform carbide dispersion, providing maximum resistance to abrasion and erosion in high-pressure environments.
Composition: WC + Ni / WC + Co
Applications: Oilfield tools, dredging pumps, earthmovers, and heavy fabrication parts.
Macrocrystalline Tungsten Carbide Powders
A stable, coarse-grain tungsten carbide material used as a wear modifier in various hardfacing and coating applications.
Composition: WC (Macrocrystalline)
Applications: Hardfacing alloys, wear plates, and coatings exposed to heavy abrasion.
KenfaceTM Cemented Carbide Powders
Fully sintered and crushed cemented tungsten carbide powders, offering a perfect balance of toughness and hardness.
Composition: WC + Co
Applications: Mining, construction, and thermal spray coatings for wear resistance.
Spherical Tungsten Carbide Pellets
High-strength, abrasion-resistant spherical tungsten carbide granules designed for consistent coating density and uniform application.
Composition: WC + Co / WC + Ni
Applications: Hardfacing, HVOF spraying, and powder metallurgy operations.
Key Features
- Consistent particle size and controlled flowability for stable spray performance
- Compatible with major spray systems — flame, plasma, and HVOF
- Excellent bonding strength and coating adhesion
- High wear, corrosion, and heat resistance
- Custom powder blends available for specific process and substrate needs
Applications
Surface restoration and dimensional repair
Wear- and corrosion-resistant coatings
High-temperature oxidation and erosion protection
Hard-facing and component rebuilding
Electrical insulation coatings in industrial machinery
Advantages
High Bond Strength
Uniform Coating Finish
Corrosion & Oxidation Resistance
Custom Alloy Formulations
Longer Service Life
Energy Efficient Application
Why Choose Fusion WireTM for Thermal Spray Powders?
Manufacturer & distributor of global brands like Oerlikon Metco and Kennametal
Custom powder formulations to match specific coating needs
PAN-India supply and export-ready distribution network
Quality-controlled production ensuring repeatable results
Technical support for process selection and coating performance
FAQs
1. What are thermal spray powders used for?
Thermal spray powders are used to coat metal surfaces to improve wear, corrosion, and heat resistance. They restore worn components and enhance surface performance in industrial equipment.
2. What types of powders are available at Shivshakti Metal?
We offer nickel-based, cobalt-based, iron-based, carbide, and ceramic powders compatible with plasma, flame, and HVOF spray systems.
3. Can I use these powders for spray welding?
Yes. Our spray welding powders are formulated for excellent wetting and bonding during flame or plasma spraying.
4. Do you supply imported brands like Metco and Kennametal?
Yes. Shivshakti Metal is an authorised distributor for Oerlikon Metco and Kennametal thermal spray powders in India.
5. Do you provide custom powder grades?
Yes, we can supply customised compositions to match your coating application, substrate type, and operating environment.
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