About SAW Welding Wire

SAW Wire (Submerged Arc Welding Wire) is a continuous consumable electrode used in the Submerged Arc Welding (SAW) process. In this method, the welding arc is submerged beneath a blanket of granular flux, which shields the molten weld pool, stabilises the arc, and ensures defect-free, clean welds.

At Shivshakti Metal, we manufacture and supply high-performance SAW wires designed for heavy-duty welding applications in pipelines, boilers, pressure vessels, shipbuilding, and structural steel fabrication. Our wires are engineered for excellent arc stability, high deposition rates, and strong metallurgical properties, making us a trusted SAW wire manufacturer in India with global exports.

Grade Specifications

EM12K SAW Wire

Material Composition: Low-carbon Mn-Si alloyed wire

Mechanical Properties:

Tensile: 500–600 N/mm²

Applications:

Structural steel, boilers, and shipbuilding

Material Composition: High Mn-Si alloy wire

Mechanical Properties:

Tensile: 550–650 N/mm²

Applications:

Pressure vessels, pipelines, heavy machinery

Material Composition: Low alloy wire (0.5% Mo)

Mechanical Properties:

Tensile: 550–700 N/mm²

Applications:

Pressure vessels, power plants, high-strength steels

Material Composition: Low alloy wire (2.25% Cr–1% Mo)

Mechanical Properties:

Tensile: 600–750 N/mm²

Applications:

Refinery equipment, petrochemical industries

Material Composition: Cr-Ni and Cr-Ni-Mo alloys

Mechanical Properties:

Tensile: 550–700 N/mm² depending on grade

Applications:

Stainless steel structures, dissimilar joints, and overlays

Material Composition: Alloying elements as per the requirement

Applications:

Heavy-duty welding requires higher toughness and wear resistance

Key Features

SAW Welders Wire Key Features

  • High deposition efficiency for faster welding productivity
  • Smooth bead appearance with minimal spatter
  • Excellent arc stability and reduced slag formation
  • Superior metallurgical properties for durability
  • Available in multiple grades and diameters
  • Compatible with automated and semi-automatic SAW systems
SAW Welders Wire Key Features

Applications

SAW Welders Wire Applications

Our SAW welding wires are widely used in:

Boilers & pressure vessels

Shipbuilding & offshore structures

Bridges & structural steel fabrication

Oil & gas pipelines

Heavy machinery & construction equipment

Power plant fabrication

Industries We Serve 

Oil and Gas Icon

Oil &
Gas

Power and Energy Icon

Power &
Energy

Marine and Shipbuilding Icon

Marine and
Shipbuilding

Infrastructure and Construction Icon

Infrastructure &
Construction

Steel and Heavy Engineering Icon

Steel &
Heavy Engineering

Why Choose Fusion WireTM for SAW Wires?

Recognised SAW Wire Manufacturer and Supplier In India Icon

Recognised SAW wire manufacturer and supplier in India

Consistent Quality with Competitive SAW Wire Price Icon

Consistent quality with competitive SAW wire price

Advanced Manufacturing and Strict Quality Control Icon

Advanced manufacturing and strict quality control

PAN India Distribution Ahmedabad, Gujarat and Nationwide Icon

PAN India distribution (Ahmedabad, Gujarat and nationwide)

Export-Ready with a Strong Logistics Network Icon

Export-ready with a strong logistics network

Customised SAW Wire and Flux Solutions for Specific Industries Icon

Customised SAW wire and flux solutions for specific industries

FAQs

1. What is SAW Wire?

SAW Wire, or Submerged Arc Welding Wire, is a consumable electrode used in the SAW process where the welding arc is submerged under flux, ensuring clean, strong, and defect-free welds.

SAW wires provide high deposition rates, excellent arc stability, smooth weld beads, reduced spatter, and strong metallurgical properties suitable for heavy-duty applications.

SAW wires are widely used in shipbuilding, oil & gas pipelines, boilers, pressure vessels, power plants, and structural steel fabrication.

SAW wire is used in submerged arc welding, a high-productivity automated/semi-automated process, while MIG/TIG wires are used for manual or semi-automatic welding requiring higher precision.

Yes, Shivshakti Metal is a SAW wire exporter, supplying worldwide with reliable packaging and timely delivery.

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